Product Description

Introduction of Worm Gearbox

1. Made of high-quality aluminum alloy or stainless steel, light in weight and non-rusting

2. Smooth in running and low in noise, can work long time in dreadful conditions

3. High in radiating efficiency

4. Good-looking in appearance, durable in service life and small in volume

5. Suitable for omni-bearing installation

6. Inch size and metric size are both available

Worm Gearbox Main Materials

1. Housing: Die-cast aluminum alloy(frame size 571-090); cast iron(frame size 110-150 )

2. Worm shaft: 20CrMnTi, carbonize heat treatment make the hardness of gear’s surface up to 56-62 HRC. Retain carburization layer’s thickness between 0.3 and 0.5mm after precise grinding

3. Worm wheel: Wearable tin bronze alloy

 

Detailed Specification

 

Type: Worm Gear Speed Reducer
Model: NMRV571-150
Ratio: 5,7.5,10,15,20,25,30,40,50,60,80,100
Color: Blue/silver or on customer request
Material: Housing: Aluminium alloy or cast iron
Worm Gear: Copper-10-3#
Worm: 20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft: Chromium steel-45#
Lubricant: Synthetic & Mineral
Bearing: C&U bearing
Seal: KSK & SKF
Temperature: -30-40°C
IEC Flange B5/B14
Rated Power 0.06kw~15kw
Application Metallurgical machinery, food machinery, stage machinery,
welding machinery, road machinery, amusement machines,
packaging machinery, rubber and plastic machinery,
environmental protection machinery, engineering machinery,
construction machinery, machine tool industry,
automotive industry, logistics and transportation and so on

Mounting Method

Company Overview
 

Certificates

Exhibitions

FAQ

1 Q: What’s your MOQ for Worm Gearbox?
   A: 1 unit is ok for different types. 

2 Q: What about your warranty for your Worm Gearbox?
   A: One year.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
   A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
   A: Carton, Plywood case. If you need more, we can pack all goods with pallet 

6 Q: What information should be given, if I buy Worm Gearbox from you ?
   A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the Worm Gearbox?
   A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Flange Mounting
Layout: Right Angle Shaft
Step: Three-Step
Type: Worm Reducer
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China manufacturer Silver/Blue Nmrv 110 Worm Gearbox with Nice Appearance   gearbox definition		China manufacturer Silver/Blue Nmrv 110 Worm Gearbox with Nice Appearance   gearbox definition
editor by CX 2023-09-05