Guarantee: 1 12 months
Applicable Industries: Producing Plant
Bodyweight (KG): ten KG
Tailored assistance: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: By the ratio, by the Ratio
Enter Velocity: 1400rpm, 1400rpm
Output Pace: 14-140rpm, 14-140rpm
Rated Electricity: .12-15kw
Ratio: 1:ten,fifteen,twenty,25,thirty,forty,50,sixty,80,a hundred
Color: blue/inexperienced/purple/black or upon your request
Worm equipment: 9-4# or ten-1# or 12-2#copper for your selection
Bearing: C&U/QC or upon your ask for
Lubricant: artificial/mineral oil
High quality Manage: ISO9001:2015
Packaging Specifics: 5 levels of Carton+Regular Exporting Picket Pallet or Wooden Situation
Port: ZheJiang or HangZhou

Our Advantages one.Use ABC 3 classification in the management of raw substance, ensuring our uncooked substance quality2.5 kinds of Advanced Generation and examination products to guarantee precision3.fifty+ competent workers with obligationfour.a hundred% operating examination ahead of cargofive.Professional and responsive sales groupsix.Technological crew with 40 a long time industrial encounterseven.Excellent pre-sales and after-income providereight.MOQ From 1 Piece9.Sample is offered for analysis10.On-time shipping and delivery assure Specification

Rated Energy:0.12-15kw
Input Velocity1400rpm
Output Velocity14-140rpm
Output Torqueby the Ratio
Ratio1:10,fifteen,twenty,twenty five,thirty,40,50,sixty,80,100
Model Variety040,050,060, Substantial good quality 304 Stainless Steel Chain Hyperlink Spiral Wire Mesh Conveyor Belt 070,80,100,120,one hundred thirty five,a hundred and fifty five,175,two hundred,250 worm gearbox
HousingCast Iron
Colorblue/environmentally friendly/purple/black or upon your request
Worm gear9-4# or ten-1# or 12-2#copper for your alternative
Worm shaft20CrMn Ti (reduced-carbon alloy metal)with carburizing and quenching, tooth grinding
BearingC&U/QC or upon your request
Lubricantsynthetic/mineral oil
IEC FlangeB5
Quality ControlISO9001:2015
PackageCarton+Wood Situation
Company Profile HangZhou Shengjie Reducer Co., Ltd. is a skilled company engaged in the design and style, production, and revenue of various sorts of reducers these kinds of as RV worm gearbox, WP worm gearbox and worm screw jack. Right after a lot more than twenty a long time of complex reserve innovation, now we have a sequence of sophisticated generation lines and professional tests gear, as effectively as a group of technical employees who strive for perfection. With the advantages of high precision, lower sound, long services lifestyle, secure overall performance, and so on., our items has coated a variety of industries such as metallurgy, stone, woodworking, chemical, lifting, mining, AC Motor Electric powered Car Kit Motor Controller+Gearbox Traction Motor For Electric Car petroleum, textile, healthcare, marine ships and other industries, and are extensively praised by domestic and foreign customers.”Ongoing refinement, seeking a CZPT circumstance” is our CZPT purpose. Welcome new and previous buyers to check out our factory, let us perform collectively and develop excellent! Production and testing products CNC Worm Gear Bogging Equipment CNC Worm Grinding Equipment CNC Lathe Assembly line Operating Status Doing work Standing Air tightness test Worm Equipment And Shaft Measuring Device A few coordinate measuring device Packing & Supply FAQ one.What details need to I explain to you to affirm the product?Rated electricity, gearbox ratio, input speed, mounting placement. Far more particulars, better!2.What can i do if I don’t know which 1 I need?Do not be concerned, Ship as a lot info as you can, our revenue and technological personnel will help you locate the correct 1 you are seeking for.3.What is your solution warranty period?One calendar year considering that B/L day.4.Are you investing business or manufacturer?We are factory.five.How lengthy is your delivery time? Generally 7-ten days, huge amount require to recheck.6.What is your conditions of shipping and delivery?EXW, FOB(HangZhou/ZheJiang ), CFR, CIF are offered.7.Do you give samples? is it totally free or additional?Indeed, we could offer free of charge sample for your analysis.eight.Do you take customized orders?Yes, we accept tailored goods as for each your particular requirement.9.What is the MOQ for your merchandise?1 established

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm reducer

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

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editor by czh 2023-02-10